ISO 9001:2015 Checklist + SOP Mapping Table तैयार किया है।

Injection Moulding Department के लिए ISO 9001:2015 Checklist + SOP Mapping Table तैयार किया है।
यह Audit-ready और practical है — हर clause के हिसाब से SOP, WI और Records को map किया गया है।

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⭐ Injection Moulding Department – ISO 9001:2015 Checklist + SOP Mapping

ISO Clause	Requirement	Injection Moulding SOP / WI	Records / Documents	Notes
1 – Scope	Define QMS applicability	SOP – Quality Management System	QMS Scope Document	Applies to all moulding processes, IQC, IPQC, FQC
2 – Normative References	Reference standards	SOP – QMS Document Control	ISO 9000 Reference, Document List	Ensures all terms and references are clear
3 – Terms & Definitions	Standard definitions	WI – Operator / QC Definitions	Glossary of terms	Nonconformity, Corrective Action, Reject, OK
4 – Context of Organization	Internal & external factors	SOP – Context & Interested Parties	Risk & Opportunity Register	Supplier, Customer, Regulatory, Internal factors
5 – Leadership	Management commitment	SOP – Leadership & Quality Policy	Quality Policy, Responsibility Matrix	Top management defines roles & communicates policy
6 – Planning	Risk & Quality Objectives	SOP – Production Planning	Risk Assessment Sheet, Quality Objectives Log	Parameters like Injection Pressure, Cushion, Temp
7 – Support	Resources, Training, Documentation	SOP – Training & Documentation Control	Training Records, Parameter Sheets, Material Certificates	Ensure competent manpower and proper resources
8 – Operation	Production & Process Control	SOP – IPQC, IQC, FQC	Hourly Inspection Sheet, Rejection Log, First Piece Approval	Parameter setting, mold cleaning, defect control, CAPA
9 – Performance Evaluation	Monitor & measure QMS	SOP – Internal Audit & Management Review	Internal Audit Reports, Rejection Trend Report, Management Review Minutes	Evaluate production performance, QC data, customer feedback
10 – Improvement	Non-conformity & CAPA	SOP – Customer Complaint & CAPA	CAPA Report, 5W / 8D Sheet, Corrective Action Log	Short mould, flash, fitment issues handled and prevented

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🔹 Notes / Tips for Practical Use:

1. All SOPs linked with ISO clauses — Helps in audit.
2. WI for operator-level tasks like:
   • Gate cutting
   • Mould parameter setting
   • Visual inspection
   • Hourly IPQC checks
3. Records maintained for traceability:
   • GRN, COA, Rejection log
   • Parameter sheet
   • First OK approval sheet
4. CAPA linked to Clause 10 for customer complaints or internal non-conformities.

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⭐ 15-Second Interview Line:

“Injection Moulding में ISO 9001 के हर clause के लिए SOP और WI बनाए गए हैं। Clause 4–10 operations, QC, training और CAPA cover करते हैं। Records maintain करके हम audit और customer requirement दोनों fulfill करते हैं।”